2025/06/09
The chain crusher adopts a unique "flexible impact + shear" composite crushing principle. Through three-dimensional crushing with high-speed rotating multi-component alloy chains, it perfectly solves the crushing challenges of high-moisture organic materials.
Can process sticky wet materials with moisture content up to 70%, far exceeding the 45% limit of traditional crushers
Special chain arrangement combined with centrifugal self-cleaning system completely solves material adhesion problems
30% lower energy consumption than traditional equipment with over 40% increase in processing capacity
· Livestock manure treatment: Especially suitable for fresh livestock manure with 60% moisture content, processing capacity 5-20 tons/hour
· Agricultural waste: Crushing of high-fiber materials like straw, fruit residue, mushroom residue, with fiber cutting rate >95%
· Organic waste: Pre-treatment of domestic organic waste containing impurities, can process lightweight impurities below 3cm
· Sludge composting: Coordinated treatment of municipal sludge and agricultural waste, moisture content adjustment range 50-65%
· No clogging when processing high-moisture materials
· Excellent fibrous material crushing effect
· Simple maintenance (chain replacement takes only 30 minutes)
· Adapts to complex composition raw materials
· Operation noise <75 decibels
· 25-30% reduction in energy consumption per ton processed
· Lower efficiency for dry hard materials
· Less precise fineness control compared to roller crushers
· Higher initial investment cost
· Requires regular chain tension adjustment
· Not suitable for materials with >3% metal impurities
1. Intelligent Moisture Adaptation System: Equipped with online moisture detector to automatically adjust speed and feed volume, ensuring optimal crushing effect for materials with different moisture levels.
2. Wear-resistant Technology Upgrade: Tungsten carbide coated chains with special heat treatment process, service life exceeds 8,000 hours.
3. Safety Protection System: Triple protection devices: automatic overload shutdown, emergency brake, and protective door interlock to ensure operational safety.
When selecting a chain crusher, key considerations should include: material characteristics (moisture, fiber content), production capacity requirements, wear-resistant parts material (MnCr alloy steel is recommended), and intelligence level. We recommend on-site inspection of equipment operation and material testing to ensure accurate selection.
With the growing demand for resource utilization of organic waste, the chain crusher is becoming the preferred core equipment for organic fertilizer production lines due to its unique advantages in processing high-moisture materials.
The chain crusher can be divided into wo tvpes, verlical chain crusher and honzontal chaln crusher. the verical chaln crusher issingle rotor, and the horizontal chain crusher is double rotors. Vertical chain crusher is one of the most common crusher used in thecompound fertilizer industry. in the process of crushing, the machine uses a high strength and wear-resistant hard alloy chain withsynchronous rotaing speed. For prevent sticky material and machine body steel friction, a rubber lining is added to the machinewhich for materials is not easy to stick to the wall, and is easy to clean up; There are fast open maintenance doors on both sides omachine body to facilitate the maintenance, the machine body and transmission device are installed on the base of a structural steel.keeping the machine running smoothly and lengthening the service life of the machine. The machine is suitable for crushing rawmaterials and recycled materials, and it is also widely used in chemical industry, building materials, mining and other industries.