2025/07/22
The Single Axis Urea Crusher plays a crucial role in NPK fertilizer manufacturing process by efficiently breaking down urea crystals into uniform particles. This preparatory step ensures proper mixing with other nutrients (nitrogen, phosphorus, potassium) during granulation, resulting in homogeneous NPK fertilizer blends with consistent nutrient distribution and optimal dissolution properties.
Urea granules are thrown against the chamber walls and baffles for initial breakage
Precision teeth between rotating drum and concave plate act like scissors for further reduction
Adjustable gap (0.5-3mm) precisely controls final fineness
Built-in airflow system separates qualified powder to prevent over-grinding
"Traditional hammer mills create excessive dust and energy consumption when processing urea, while our single-axis solution reduces power consumption by 35% and dust emissions by 80%, fully meeting environmental standards." — Fertilizer Equipment Engineer
Feature |
Technical Solution |
User Benefit |
Crushing Efficiency |
Urea-optimized tooth profile design |
Capacity 3-8 tons/hour |
Particle Control |
Adjustable fineness (0.1-0.5mm) |
Meets various formulation needs |
Energy Consumption |
Low-speed high-torque design |
≤15kW·h per ton |
Environmental Performance |
Fully enclosed structure + pulse dust removal |
Workspace dust <5mg/m³ |
Maintenance |
Quick-open access doors |
Tooth replacement in 30 minutes |
· High-N Compound Fertilizers: Ensures uniform mixing with other ingredients
· Water-Soluble Fertilizers: Provides fast-dissolving urea powder
· Liquid Fertilizers: Offers pre-treatment for urea dissolution
· Specialty Fertilizers: Meets particle size requirements for coating processes